Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

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Warranty: 1 Year
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Number of Employees
231
Year of Establishment
2009-06-25
  • Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
  • Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
  • Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
  • Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
  • Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
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  • Overview
  • Product Description
  • Product Specifications
  • Product Actual Shooting
  • Product Details
  • Application Range
  • About Us
Overview

Basic Info.

Model NO.
XC-LF5A
Cooling Method
Air-cooled
Selected Voltage
380V/50HZ
Compressor Number
1
Noise Level
Low
Application Fields
Plastic
Certification
ISO, CE
Condition
New
Cooling Capacity
12758kcal/H
Working Temperature
3~50 Degree
Rated Powder
5HP
Refrigerant Type
R22
Evaporator
Shell and Tube
Condenser
Finned Copper Tube+Low Noise Outer Rotor Fan
Transport Package
Wooden Case as Usual
Specification
1280x680x1225 mm
Trademark
XIECHENG
Origin
China

Product Description

 
Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Product Description

Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water ChillerAir Cooled Water Chiller

The air cooled chiller, also known as an air-cooled box-type industrial chiller unit, utilizes a air-cooled heat dissipation design. It draws surrounding air into the equipment using built-in fans and dissipates heat through a condenser, thereby reducing the system temperature. It does not require an additional water cooling system and is relatively easy to install and maintain. 

Air cooled chiller is suitable for places with limited space or where sufficient cooling water cannot be provided. However, the cooling efficiency is affected by ambient temperature and humidity, so it is typically used in applications with lower heat loads. Each model is equipped with a range of safety features, including motor overload protection, phase loss and phase reversal alarms, anti-freeze thermostats, pressure gauges, and more. These chiller units demonstrate excellent performance and have a longer lifespan. Throughout the entire operating cycle, a series of steps based on the fundamental principles of heat exchange are followed. They are particularly suitable for industries that require precise control and regulation of chilled water temperature, allowing for precise control within the range of 3°C to 50°C, making them an important player in the modern industrial sector.Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Working Principle

When the air cooled chiller starts, the refrigerant absorbs the heat from the cooled object in the evaporator and vaporizes. The compressor continuously extracts the generated gas from the evaporator and compresses it into high-temperature, high-pressure vapor. The refrigerant vapor is then sent to the condenser, where it undergoes heat exchange with the air. After releasing heat, it condenses into a liquid. The liquid refrigerant, after being depressurized by the expansion valve, enters the evaporator where it vaporizes again, absorbing heat from the cooled object. This heat exchange process is repeated until the industrial water is cooled to the desired temperature.Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

1 Compressor 9 Temp. sensor
2 Condenser 10 Water tank
3 Dry filter 11 Pump pressure gauge
4 Expansion valve 12 Pump
5 Evaporator 13 By-pass valve
6 Ball valve 14 Low pressure switch
7 Anti-freezing switch 15 High pressure switch
8 Level sensor 16 Blower

Application Scope in the Industry

Chillers are widely used in various industrial productions such as plastics, electronics manufacturing, electroplating, chemical engineering, ultrasonic cooling, and printing. They are employed in the cooling of molds for plastic processing machinery, significantly improving the surface smoothness of plastic products, reducing surface flaws and internal stress, preventing shrinkage and deformation, facilitating mold release, accelerating product shaping, and thus greatly enhancing the production efficiency and product quality of plastic molding machines.Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Scroll Compressor

The entire range of Xiecheng air cooled chillers utilizes scroll compressors. The compressor serves as the heart of the entire refrigerant cycle system. The scroll compressor adopts a dual-flex design, ensuring tight sealing between the scroll discs. This design allows the scroll discs to separate radially and axially, allowing debris or liquid to pass through without damaging the compressor. This results in increased compressor lifespan, enhanced reliability, better liquid tolerance, and improved tolerance for impurities.Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Shell and Tube Evaporator

The air cooled chiller utilizes a shell and tube evaporator. In this system, the refrigerant evaporates inside the heat exchange tubes, while water flows on the shell side. To enhance the heat exchange efficiency, a 2mm thick baffle plate is installed on the shell side, causing the water to flow back and forth to create ice brine. Additionally, to maintain a stable operating temperature, the exterior shell of the evaporator is covered with insulation material.

For the heat exchange tubes, we employ high-efficiency seamless copper tubes. These tubes undergo a grooving process to form internal thread fins, thereby increasing the heat exchange surface area with the refrigerant. With this technology, the heat transfer area is doubled, significantly improving the heat transfer efficiency.Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Finned Type Condenser

By adopting a high-efficiency copper tube with aluminum finned type condenser, the air cooled chiller effectively dissipates heat. The finned structure increases the heat exchange surface area between the condenser and the surrounding environment, improving the heat dissipation efficiency. The excellent thermal conductivity of copper tubes, combined with the efficient heat dissipation characteristics of aluminum fins, ensures high efficiency during the cooling process.

Additionally, the application of light water aluminum and blue aluminum foils provides an additional protective layer. They help prevent corrosion of the copper tubes in corrosive environments, thereby extending the lifespan of the condenser and maintaining optimal refrigeration performance.Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Product Specifications

Model

UNIT

XC-LF1A

XC-LF2A

XC-LF3A

XC-LF5A

XC-LF6A

XC-LF8A

XC-LF10A

Air Cooling Capacity

Kw

3.42

6.2

8.6

14.9

17.2

23

29.4

Kcal/h

2941.2

5332

7396

12814

14792

19780

25284

 Compressor

Input Power

Kw

0.75

1.5

2.2

3.75

4.5

6x1

3.75x2

Rated Power

Hp

1

2

3

5

6

8x1

5×2

Power

 

1PH-220V/50HZ

3PH-380V/50HZ(200V/220V/415V  50Hz/60Hz)

Evaporator

Type

Water Tank with Coil

Shell and Tube

Pie Diameter

lnch

1"

1"

1"

1"

1"

2"

2"

Refrigerant

Type

R22

Quantity

Kg

1.6

1.8

2

2

2.5

4

5

Cooling water flow

M³/h

0.476

0.908

1.36

2.22

2.6

3.95

4.42

Air Cooled Condenser

Type

Finned Copper Tube + Low Noise Outer Rotor Fan

Fan Power

W

90*1

170*1

180*1

180*2

180*2

420*2

420*2

Water Tank Capacity

Liter

20

25

40

45

45

80

80

Pump

Power

Kw

0.37

0.37

0.37

0.75

0.75

1.5

1.5

hp

0.5

0.5

0.5

1

1

2

2

Distance

m

15

15

15

25

25

15

15

Fiow Rate

l/min

75

75

75

110

110

360

360

Safety Protection

High and Low Pressure Protection, Overload Protection,Overtemperature Protection, Phase Sequence Protection,etc.

Dimensions(L*W*H)

Air Cooled

mm

800*490

*865

800*565

*1025

960*630

*1025

1280*680

*1225

1280*680

*1225

1550*850

*1508

1550*850

*1508

Model

UNIT

XC-LF12A

XC-LF15A

XC-LF20A

XC-LF25A

XC-LF30A

XC-LF40A

XC-LF50A

Air Cooling Capacity

Kw

37

46.5

62

74.1

92.7

122.3

147.3

 

Kcal/h

31820

39990

53320

63726

79722

105178

126678

Compressor

Input Power

Kw

4.5x2

3.75x3

7.5x2

9x2

7.5x3

7.5x4

9.4×4

 

Rated Power

Hp

6×2

5×3

10×2

12.5x2

10x3

10×4

12.5×4

Power

 

3PH-380V/50HZ(200V/220V/415V  50Hz/60Hz)

Evaporator

Type

Water Tank with Coil

Shell and Tube

 

Pie Diameter

lnch

2"

2.5"

2.5"

3"

3"

4"

4"

Refrigerant

Type

R22

 
 

Quantity

Kg

5

7.5

11

11

12

18

18

Cooling water flow

M³/h

5.03

7.1

8.84

10.06

13.6

17.75

21.9

Air Cooled Condenser

Type

Finned Copper Tube + Low Noise Outer Rotor Fan

 

Fan Power

W

420*2

800*2

420*3

800*3

800*3

420*6

800*6

Water Tank Capacity

Liter

80

100

150

210

210

380

400

Pump

Power

Kw

1.5

1.5

1.5

3

3

4

4

   

hp

2

2

2

4

4

5.5

5.5

 

Distance

m

15

16

16

16

16

16

18

 

Fiow Rate

l/min

360

360

360

700

700

700

800

Safety Protection

High and Low Pressure Protection, Overload Protection,Overtemperature Protection, Phase Sequence Protection,etc.

   

Dimensions

(L*W*H)

Air Cooled

mm

1550*850

*1508

1850*1000

*1600

2150*1000

*1780

2400*1000

*1800

2400*1150

*1930

2300*2000

*1800

2800*2100

*1960

 

Product Actual Shooting

 

Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Product Details

Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
01 Microcomputer Controller
The air cooled chiller features an industry-leading LCD display microcomputer controller. This controller provides simultaneous display of the chiller's outlet temperature and the set temperature for precise temperature control. The user-friendly interface allows for easy operation and adjustment. With this controller, the water temperature can be precisely controlled within a range of 3°C to 50°C, ensuring optimal cooling performance.
02 Drying Filter System
The air cooled chiller is equipped with Emerson filters, which effectively remove impurities from the refrigerant and absorb free moisture in fluorocarbons. This system prevents the formation of ice blockages, particularly in narrow sections of pipelines (especially the valve ports of thermal expansion valves). It ensures the purity of the refrigerant and protects the compressor from potential damage.
Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
03 Efficient Cooling System
The air-cooled chiller is equipped with a high-efficiency cooling system that includes low-noise external rotor fans. These fans are specifically designed to accelerate heat dissipation and enhance the overall cooling efficiency of the system. By improving airflow and maximizing heat transfer, this system ensures optimal cooling performance while operating with minimal noise levels.
04 High and Low Pressure Protection System
The high and low pressure protection system is designed to enhance the safety and efficiency of water pump operations. It involves the installation of high and low pressure gauges as well as a pump pressure gauge to continuously monitor the pressure of the water pump during operation.
Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
05 Water Pumps
For chiller models ranging from 1 to 6HP, Orank stainless steel pump heads are used. For models with 8HP or higher, Taiwan Yuanli pipeline pumps are employed. These water pumps are known for their low noise operation, leak-free performance, and maintenance-free characteristics. They ensure reliable and efficient water circulation within the chiller system.
06 Electrical Self-control System
The electrical self-control system consists of power supply and automatic control components. It utilizes Siemens electronic components to ensure stable operation of the equipment. It incorporates a comprehensive range of safety protection devices, including current overload protection, high and low-pressure protection systems, and electronic time delay. These safety features provide robust protection and are complemented by an intuitive display system that alerts users to any abnormalities.
Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

 

Application Range

The chiller is used in the plastic processing machinery mold cooling, electroplating industry,machinery industry, building industry, vacuum coating and food industry,etc.

Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

About Us

 

Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

Company ProfileIn 2009, founded by Mr. Fuzhibo with its head quarter in Jiangmen city which known as a famous hometown of many overseas Chinese, Jiangmen Xiecheng Machinery Co., Ltd. has been devoted herself to be an integrated enterprise of R&D, manufacturing and marketing businesses for High-end Industrial Refrigeration Equipment, Rubber and Plastic Moulding Auxiliary Automation Equipment, and also Intelligent Integrated System Solutions. Authenticated by IS09001, XIECHENG also successfully established the "6+1+C" full dimensional product service system with her own supply chain advantages of combining the six series of products, as Industrial Refrigeration, Mould Temp. Controlling, Material Conveying, Crushing & Recycling, Dehumidifying & Drying, and also Mixing, into central intelligent system solutions as Material Feeding, Air Supply, Water Supply and Power Supply, to fast fitting customers' specific demands.

 
Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller
 
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Xiecheng CE Standard 5HP Plastic Processing Industrial Air Cooled Water Chiller

 

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